AMUS Manufacturing Engineer

Overview

Daifuku Automotive America Corporation is a leader in Design, Manufacturing, Installation and Support of automotive automation/material handling systems in North America. The company is currently seeking an experienced Manufacturing Engineer for the facility in Reynoldsburg, OH.

Daifuku Automotive America Corporation promotes and supports both individual and team success by providing opportunities to expand your skills and build on your capabilities.  As an Equal Opportunity Employer, we are committed to a culturally rich workforce and proud of our diversity in background, experience and origin.  Safety is part of our core values; we stress the importance to our employees by enforcing 5S and daily safety audits.

Daifuku Benefits

Medical, Dental, and Vision available day one

Optional Critical Illness and Accident Insurance

FSA/ HSA

• Company provided life and disability plans
• 401K: Fidelity
• 7 Paid sick days (prorated according to start date)
• 13 paid vacation days (prorated according to start date)

11 paid holidays

Yearly performance bonuses

PPE Reimbursement

Responsibilities

Summary

The Manufacturing Engineer will be instrumental in optimizing our production processes to enhance efficiency, quality, and safety within our Reynoldsburg facility. This role involves the design, implementation, and continuous improvement of manufacturing procedures and equipment, directly contributing to meeting customer requirements and maximizing productivity.

Responsibilities

The primary goal is satisfying customer requirements of quality, quantity, and delivery, in a safe manner, while maximizing productivity. Specifically, the
Manufacturing Engineer
is responsible for designing, implementing, and reviewing the procedures and equipment involved in the manufacturing process.  This position reports to the Production Manager.  Annual SMART Goals will be assigned to evaluate the effectiveness of the position incumbent.

Other Responsibilities

Process Development & Improvement

Develops, evaluates, improves, and documents manufacturing processes; implements process control procedures; and directs improvements to facilities and processes.

Product & Tooling Collaboration

Works with manufacturing and design engineering on product tooling and design.

Continuous Improvement & Analysis

Continuously analyzes manufacturing process flows to improve quality, reduce costs, and increase throughput.

Technical Training

Collaborates with the manufacturing department to develop, coordinate, and implement technical training for employees.

Production & Control Documentation

Supports the development and use of all production and control related processes and documentation, including Control Plans, Qualification Plans, Engineering Change, Deviations, Corrective and Preventative Actions, APQP, DFMEA, PFMEA, PPAP, FAI, DFMA, and SPC tools.

Capital Project Management

• Develops and manages capital projects of $500k+, including ROI reports with scope, preliminary budgets, detailed cost estimates, equipment specifications, drawings, bid documents, and vendor proposal tabulations.
• Leads capital projects of $500k, encompassing equipment specifications, validation, and operating procedures.
• Acts as a liaison with multi-disciplinary teams, communicating project information and ensuring projects are on schedule, within budget, and within scope.

Kaizen Leadership

Leads Kaizen events and help those unfamiliar with the process understand how to carry out a successful event.

Compliance & Troubleshooting

Ensures processes and procedures comply with regulations; troubleshoots equipment and determines root cause solutions.

New Product Introduction

Executes the manufacturing side of the new product introduction process.

Technical Support for Production

Assists Production with troubleshooting and resolving technical problems.

Data Analysis & Process Changes

Gathers and analyzes manufacturing metrics, collaborating with Quality and Manufacturing to define appropriate process changes.

Prioritization & Time Management

Demonstrates the ability to successfully manage competing priorities and deliverables in a fast-paced, deadline-oriented environment.

Vendor Consultation

Consults with vendors on product specifications, parts and material purchasing, and product evaluation against quality standards.

Manufacturing Process Design

Designs and develops manufacturing processes for enhancements, product changes, new products, and related fixtures and tooling, aiming for zero defects and low product costs.

Documentation

Documents tool drawings, design concepts, shop orders, and related information.

Production Process Optimization

Designs, tests, and implements production process improvements to scale the business by eliminating bottlenecks and capacity limitations.

Quality Monitoring & Improvement

Monitors quality data to drive improvement.

Manufacturing Issue Resolution

Troubleshoots manufacturing issues.

Plant Layout Optimization

Designs efficient and productive layouts for machinery within plant facilities.

Corrective/Preventative Actions

Engages with relevant personnel to identify and resolve Corrective/Preventative actions for Quality, Technical, and Manufacturing issues (Audit Actions, NCN’s, CAPA’s, etc.).

Continuous Improvement & Lean Implementation

Leads continuous improvement and lean implementation to eliminate waste, reduce process variations, and meet customer expectations.

Operational Profit Improvement

Works hands-on and leads teams to drive operational profit through complex waste reduction and throughput improvement projects.

Data Management & Communication

Utilizes database SQL and data visualization software (e.g., Power BI) to collect and communicate critical data with stakeholders.

IT Project Collaboration

Gathers data requirements for IT projects aimed at increasing software efficiency and moving towards a paper-free factory.

Cross-Functional Collaboration

Works closely with Engineering, Manufacturing, Supply Chain, and Quality to coordinate product changes and collaborates cross-functionally with departments like scheduling, planning, manufacturing, engineering, and IT.

Statistical Process Control (SPC)

Develops manufacturing processes applicable to SPC and may develop these techniques; understands and can apply SPC.

Value Stream Optimization

Develops manufacturing processes utilizing cross-functional participation to ensure equipment and process compatibility with the entire value stream, including early equipment management (TPM), workstation design, material presentation, standard work, and single-piece flow.

Technical Knowledge

Possesses knowledge of CNC, robotic, and press brake offline programming.

Compliance & Continuous Improvement Culture

Employees are responsible for complying with all requirements of Daifuku Automotive America Corporations QMS policies and procedures, ensuring sustainable process outputs that drive continuous improvement for leading industry performance and exceptional customer satisfaction.

Qualifications

Experience

Prior manufacturing experience is highly preferred.

Technical Aptitude

Ability to learn new technologies, software, and machines.

Communication Skills

Strong verbal and written communication skills.

Strategic & Problem-Solving Skills

Strategic thinking and problem-solving abilities, including the application of structured problem-solving methodologies, Statistical Data Analysis, and Design of Experiments (DOE).

Project & Time Management

Proven ability to manage multiple projects and deadlines, and to multitask effectively.

Continuous Learning & Adaptability

Eagerness to learn new skills and take on new challenges.

Travel

Willingness to travel within the US up to 20%.

Lean Six Sigma

Lean Six Sigma certification is desirable.

Teamwork & Interpersonal Skills: Team-oriented and collaborative with